Harley Davidson Australia supplied a pair of Forty Eight Sportsters to Kustom Kommune (Melbourne) and Rising Sun (Sydney) for promotional purposes.
Here in Melbourne the Sporty was extensively modified by a team of volunteers at the KK workshop.
I had a small part in machining spacers to delete the ABS sensors, and I designed and machined the points cover with the Kustom Kommune anvil logo.
This was done with a cheap 3040-style router that had been extensively modified with a high speed spindle by Aaron over at DCT Solutions. Super light cuts in Aluminium were possible and after a couple of failed attempts we got one nice points cover.
The black relief you can see has been cut by the router. Then I simply hit it with enamel paint then sanded the paint off the high spots to show the contrast.
Seat by the usual wizard Aaron at Wierd-O-Pholstery and paint by the master Karl at KDS Designs.
Exhaust welded by Robbie, with a lot of the detail work done by HD specialist Glenn Aitken.
The bike was featured in BikeEXIF, and published in Just Bikes and Heavy Duty here in Australia.
Customising your own bike?
Sign up to receive training emails and other builder resources:


















Customising your own bike?
Sign up to receive training emails and other builder resources: